Pumping System Study
Overview
All pumps have a characteristic or performance curve that defines the relationship between flow rate and total head. These performance curves help evaluate pump efficiency, operating conditions, and overall system performance, ensuring the pump operates within its optimal range. At Limbaja Energy, we provide Pump Audit Services in Gujarat for industries across Gujarat and India. Our Pumping System Audit Services include pump efficiency assessments, performance analysis, and energy audits to identify inefficiencies, optimize system operation, reduce power consumption, and improve the reliability of industrial pumping systems.
Formulas
Pump hydraulic power and Pump Efficiency can be calculated by the formula:
- Hydraulic Power (kW) = (Flow(Q) * Total Head (Hd – HS) * ρ * g) / 1000
- Pump Efficiency (η) = Hydraulic Power / (Measured Input Power * Motor Efficiency)
Where:
- Q = Water Flow (m3/s)
- Hd = Discharges Head (m)
- Hs = Suction Head (m)
- ρ = Density (Kg/m3)
- g = Gravity (m2/s)
Scope of Work
Overview
- Type of Industry: Chemical, Iron & steel, Textile, Plywood, Pharmaceuticals Etc.
- Application: Cooling Tower Circulation Pump, Water Transfer pump, Chiller Primary & Secondary Pump, Submersible pump, Borewell pump etc.
- Type of Audit: Water pumping Audit
- Energy Conservation Measures: C Section Plant Cooling Circulation Pump: Replace Existing P 235 A Pump with New Energy Efficient Pump
Case Study
| SN | Description | Unit | Value |
|---|---|---|---|
| 1 | Existing Efficiency | % | 37.26 |
| 2 | Proposed efficiency of pump % | % | 82 |
| 3 | Proposed Head | Meter | 30 |
| 4 | Proposed Flow | m3/hr | 400 |
| 5 | Estimated power @ one pump | kW | 42.20 |
| 6 | Standard Motor and Pump Power | kW | 45 |
| 7 | Present norms of pump | kW/m3 | 0.187 |
| 8 | Suggested norms of pump | kW/m3 | 0.105 |
| 9 | Saving in norms | kW/m3 | 0.082 |
| 10 | Saving in kW | kW | 30.268 |
| 11 | Unit cost Rs | Rs./kWh | 6.0 |
| 12 | Daily Operation hour | Hour | 24.000 |
| 13 | Annual operation Day | Day | 330 |
| 14 | Annual Power Saving | kWh | 239723.5 |
| 15 | Saving in monetary terms | Rs. | 1438341.3 |
| 16 | Investment of new Energy Efficient pump | Rs | 290000 |
| 17 | Simple payback period | Month | 2.42 |
You Can Reduce the Carbon Footprint 215 tCo2 by Implementing above Energy Conservation Measures
Proposed New Pump Design
| SN | Description | Unit | Pump 235 A |
|---|---|---|---|
| 1 | Proposed efficiency of pump % | % | 82 |
| 2 | Proposed Head | Meter | 30 |
| 3 | Proposed Flow | m3/hr | 400 |
| 4 | Estimated power @ one pump | kW | 42.20 |
| 5 | Standard Motor and Pump Power | kW | 45 |
Explore Related Services
View All Services →
Energy Audit is defined as “the verification, monitoring and analysis of use of energy including submission of technical report containing recommendations for improving energy efficiency with cost benefit analysis and an action plan to reduce energy consumption”. It builds on the principle "you can't manage what you don't measure". It essentially combines the principles of energy use and statistics.
Energy conservation is the practice of reducing energy consumption through efficient energy management and the optimal use of resources. This can be achieved by using energy more efficiently to deliver the same level of performance or by minimizing unnecessary energy usage. At Limbaja Energy, we provide Energy Conservation Services in Gujarat for industries across Gujarat and India, offering energy-saving solutions, energy efficiency consulting, and industrial energy optimization services. Our expert team helps businesses reduce operating costs, improve equipment performance, and achieve long-term energy efficiency through practical and sustainable solutions.
Harmonic analysis is a technique used to study and analyze the harmonic components in electrical power systems. It helps identify the presence and impact of harmonic currents and voltages, which are integer multiples of the fundamental frequency and are commonly generated by non-linear loads such as power electronics, variable speed drives, and certain lighting systems. At Limbaja Energy, we provide Harmonic Analysis Services in Gujarat for industries across Gujarat and India. Our Power Quality Analysis and Electrical Harmonic Study Services help identify harmonic distortion, improve power quality, protect sensitive equipment, and enhance the reliability and efficiency of electrical systems. We also recommend effective harmonic mitigation solutions to reduce power losses and ensure stable system performance.
A compressed air audit helps identify system inefficiencies, reduce energy costs, and improve the overall performance of compressed air systems. Many industrial air compressors operate inefficiently due to air leaks, artificial demand, pressure losses, and incorrect operating pressures, resulting in unnecessary energy consumption and increased operating costs. At Limbaja Energy, we provide Compressor Audit Services in Gujarat for industries across Gujarat and India. Our Compressed Air Energy Audit Services include compressor efficiency assessments, performance analysis, and compressed air system optimization to identify energy-saving opportunities, improve system reliability, reduce power consumption, and maximize the efficiency of industrial compressed air systems.